Get Real! wrote:yialousa1971 wrote:Get Real! wrote:I just couldn't remember the word "Carbon" at the time so I improvised! But anyway, Carbon brushes are made by mixing Carbon with Copper for better conductivity so don’t assume its pure carbon being used just because they’re called “Carbon brushes”!
Remember now your not talking to
Miltiades, thats not quite wright for all brushes. See here:-
http://www.pic.co.th/material02.htm
You must be worse than Miltiades, you don't even read your suggested links.
In the manufacture of this material metal powder, principally copper, is added to the graphite.
You obviously can't read
GR, you forgot to post the whole link.
Graphite and resin-bonded graphite, Letter F
Carbon brushes made of this material contain natural graphite with very small amounts of mineral constituents. The actual amount determines the level of abrasiveness (low medium) when the brush is in use.
Carbon, Letter H
The special merits of carbon brushes made of this material are toughness and hardness. Mixing in additional abrasive substances provides the carbon brush with an excellent rubbing effect, making it possible to use this material on flush mica insulation.
Carbon-graphite Letter L
Carbon brushes made of this material have the same mechanical toughness but generally a lower level of hardness compared to those made of carbon. This material also reveals a slight abrasive quality.
Metal-graphite Letters A,B, K and S
In the manufacture of this material metal powder, principally copper, is added to the graphite. This leads to a substantial reduction of the specific, electrical resistance. In practice typical resistance values lie between approx. 0.1 and 12 m W m
Due to the partly metallic points of contact between the surface of the brushes and that of the commutator there are relatively small losses during transition, even when high electric load are being carried. Commutator carbon brushes made of this material with a high metal content can only withstand a certain amount of stress. As a rule they are only used for low voltage motors with a terminal voltage of approximately 30 volts such as micrometers, motors for toys and first and foremost in automobile electric.
Key to the letters
A = Natural graphite +copper
B = Natural graphite + copper + lead
K = Natural graphite + copper, bound with pitch
S = Natural graphite + silver
Mixing Components
Exact composition of the brush depends on the application. Graphite/Carbon powder is commonly used. Copper is used for better conductibility (rare for AC applications and not on automotive fuel pumps which run on carbon commutators). Binders are mixed in so the powder holds its shape when compacted. (mostly phenol- or other resins, pitch). Other additives include metal powders, and solid lubricants like MoS2, SiO2. Much know-how and research is needed in order to define a brush grade mixture for each application/even for each motor.
Let me reimind you what you said:-
You said that the brushes were made of
Soft Copper, I informed you of your ignorance ie. the brushes are actually made of Carbon not
Soft Copper. Now instead of owning up to your ignorance, you tried to dig yourself out of the hole.
Now read my link above with the extra info. in quotes above and you will see that most Motors have Carbon brushes made of
Carbon and all domestic ones.
More info here:-
http://www.repcoinc.com/carbon_brushes_fld/reference.asp
I think I owned your Arse tonight.